Cockpit drain and bilge pump plumbing reno
Posted: Tue Apr 30, 2013 4:21 pm
Windchaser came with two cockpit drain holes, both as thick as a pencil and spiders love to live in 'em. Consequently, with the heavy rain we got in Rocky earlier this year (about a metre in two days), the cockpit was filling up and overflowing into the cabin. I got used to jumping on board and having water above my ankles in the cabin. Manual bilge pump. Good for my biceps.
The cockpit had a fitting for a bigger drain but it went no where.
After heaps of mucking around (I'm an expert at it) this is where I am up to.
Notice the jaggard board on the left? For some reason, a PO fibreglassed in some ply going from the floor up to the top, which is the cockpit floor. Perhaps this was to stop objects on the starboard quarter-berth from ending up down in this section. Pity it was made from non-waterproof ply. It was coming apart so I removed it to gain access from the quarter-berth with fitting the pipes. Still need to trim it clean.
In the outboard well, I removed the old through-skin fitting and installed a larger one with a non-return valve. On the left side, the thinner black pipe goes up into a loop and then back down to my new electric bilge pump. The loop is to stop any water which enters the main pipe from various directions ending up in the bilge. On the right are two pipes (and descending electric bilge pump pipe) one going to the cockpit drain hole and the other to the manual bilge pump. The manual bilge pump has a non return valve so hopefully water won't work its way from the cockpit floor or where ever and down into the bilge.
When I brought Windchaser up from the Gold Coast, twice I had water fill the bilge from sharp wind-against-tide waves against the stern pushing water through the outlet hole and down the manual bilge pump hose. Now with the two non-return valves on the manual pump hose that should be stopped. May be a problem if the valves jam open but better than the way it was.
The elbow I put in to replace the mystery cockpit drain fitting was a tad thinner than the old fitting so I epoxied the hole closed and re-cut a smaller hole.
I still need to finish the job (properly secure the piping in place, trim the broken ply etc) but at least now the cockpit won't overflow into the cabin and the electric bilge pump is able to run (wiring is still temp) and sea water is not likely to make its way into the bilge via the bilge pipes.
Oh, after struggling with fitting the pipe to the connectors, I discovered that hot water was not good enough, boiling water made the fitting easy. Just used my little butane stove and saucepan.
The cockpit had a fitting for a bigger drain but it went no where.
After heaps of mucking around (I'm an expert at it) this is where I am up to.
Notice the jaggard board on the left? For some reason, a PO fibreglassed in some ply going from the floor up to the top, which is the cockpit floor. Perhaps this was to stop objects on the starboard quarter-berth from ending up down in this section. Pity it was made from non-waterproof ply. It was coming apart so I removed it to gain access from the quarter-berth with fitting the pipes. Still need to trim it clean.
In the outboard well, I removed the old through-skin fitting and installed a larger one with a non-return valve. On the left side, the thinner black pipe goes up into a loop and then back down to my new electric bilge pump. The loop is to stop any water which enters the main pipe from various directions ending up in the bilge. On the right are two pipes (and descending electric bilge pump pipe) one going to the cockpit drain hole and the other to the manual bilge pump. The manual bilge pump has a non return valve so hopefully water won't work its way from the cockpit floor or where ever and down into the bilge.
When I brought Windchaser up from the Gold Coast, twice I had water fill the bilge from sharp wind-against-tide waves against the stern pushing water through the outlet hole and down the manual bilge pump hose. Now with the two non-return valves on the manual pump hose that should be stopped. May be a problem if the valves jam open but better than the way it was.
The elbow I put in to replace the mystery cockpit drain fitting was a tad thinner than the old fitting so I epoxied the hole closed and re-cut a smaller hole.
I still need to finish the job (properly secure the piping in place, trim the broken ply etc) but at least now the cockpit won't overflow into the cabin and the electric bilge pump is able to run (wiring is still temp) and sea water is not likely to make its way into the bilge via the bilge pipes.
Oh, after struggling with fitting the pipe to the connectors, I discovered that hot water was not good enough, boiling water made the fitting easy. Just used my little butane stove and saucepan.